OptimalSPARES™Wiki

OptimalSPARES™ Wiki / Using the app

The app

Using OptimalSPARES™

Three guided wizards take a storeroom from messy data to an optimised, ERP-ready stocking policy, and keep it optimised as demand and criticality change.

The three wizards

Consultancy wizardA guided assessment of the current storeroom: data quality, stock value, stockout history and the quick wins, to scope the work and the prize.
BoM builder wizardBuild and clean the equipment bills of materials, linking parts to assets so criticality and installed counts flow through.
Permanent optimisation wizardThe ongoing engine: recompute criticality, demand and the min, max and reorder points, and keep them synchronised with the ERP as things change.

The other views

Classification and cleanseMMD 3.1 classification, data cleanse and de-duplication against a defined standard.
CriticalitySpare criticality from asset criticality, lead time, demand and alternatives.
Stocking policyThe min, max, reorder point and service level per part, with the model used shown.
ERP readinessValidated, classified data and stocking parameters staged for load into SAP or another ERP.

Connected to the platform

OptimalSPARES™ is the materials engine of the Optimal® ARaaS® platform. It takes asset criticality from OptimalAvailability Studio™, inspection and repair materials from OptimalIntegrity Studio™, and remaining-life signals from OptimalTREND™ so a forecast failure can trigger a just-in-time order, and it publishes a spares-health indicator to the ARaaS® Dashboard. The storeroom is wired to the strategy, not run in isolation.

A desk and store tool

OptimalSPARES™ is used by materials and reliability engineers and storeroom teams, at a desk and against the ERP, so it is browser-based with no separate mobile app. Its outputs, the stocking parameters and the purchase triggers, reach the field through the ERP and the CMMS.