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OptimalIntegrity Studio™ Wiki / Value and deployment

Value and config

Value and deployment

What a risk-based integrity programme returns, what data it needs, and how it is configured to deliver, in general terms.

Potential value

Across Optimal client engagements, structured risk-based inspection and integrity management return value in these ranges, shown for context, not as a guarantee:

HSE+3–40%
Asset availability+3–7%
Maintenance and inspection cost−8–20%

The safety and environmental gain is the point: inspection is concentrated on the items that carry the loss-of-containment risk, so the serious failures are prevented. Cost falls as low-risk items earn longer intervals, and availability rises as unplanned integrity failures and their shutdowns are avoided.

What it takes: the inputs

Equipment and P&IDsThe vessels, piping, tanks and relief devices, with corrosion circuits and the drawings that define them.
Materials and process conditionsMetallurgy, fluids, temperatures and pressures: what the damage-mechanism screening runs on.
Inspection and thickness historyPast findings and thickness readings, to set corrosion rates and inspection effectiveness.
Consequence dataInventories, fluids and their hazard, plus production and repair cost, to model consequence of failure.
Risk targetThe acceptable risk line, from the operator risk criteria, that the plan is worked against.

Config to deliver value (general)

In general terms, the programme earns out when: the equipment register and corrosion circuits are clean and complete; the damage-mechanism screening is reviewed by a corrosion engineer, not accepted blind; the consequence data is honest, so the risk ranking is real; the risk target is agreed up front; and the assessment is kept evergreen, reassessed after each inspection and on any process change, rather than done once and shelved. Sensitivity analysis covers the gaps where data is thin so a programme can start before every number is perfect.

A typical path

Build the register and corrosion circuits; screen the damage mechanisms; run the RBI assessment and rank the estate against the risk target; issue the inspection plan with intervals, coverage and technique; feed findings and thickness back so risk and remaining life update; run fitness-for-service on any damage found; and publish the integrity-risk indicator to the ARaaS® Dashboard on a set review cadence.

Where do you stand?

Before you invest, the GARPI™ benchmark shows your asset-management maturity against industry peers: an independent, ISO 55001 and GFMAM-aligned score from 0 to 100 across eight weighted dimensions and five maturity tiers, free and anonymous. It is a fast way to see where you are today, and where OptimalIntegrity Studio™ moves you first. Take the GARPI™ benchmark.