OptimalIntegrity Studio™Asset integrity

Risk-based inspection and asset integrity

Asset Integrity Engineered.

OptimalIntegrity Studio™ puts inspection where the risk actually is. Automatic damage-mechanism screening, risk-based inspection to API 580 and 581, and fitness-for-service to API 579 – protecting against the loss of containment that carries the safety and environmental consequence.

  • API 581Quantitative RBI
  • autoDamage-mechanism screening
  • API 579Fitness-for-service
Vessel V-210 · risk
High
Probability4 of 5
Consequence4 of 5
Coverage82%
RiskHigh
Overdue2
Next inspQ3

Illustrative view. Real screenshots on a seeded demo unit in the build.

Built on the Optimal® ARaaS® platform

The value

What reliability engineering returns.

Ranges confirmed across Optimal client engagements. Where each result lands depends on your baseline and how hard the losses are worked.

+3–40%
HSE improvement
+3–7%
Asset availability
−8–20%
Maintenance cost
−5–10%
Spares inventory
+10–25%
Productivity

Confirmed Optimal client ranges, shown for context. Illustrative, not a performance guarantee.

What it does

Risk-based inspection, done to standard.

Rank every item by risk, screen the damage mechanisms, and inspect the few that carry it, on evidence.

Probability and consequence

Probability of failure from the damage factor, consequence from the fluid and inventory, to API 581.

  • Damage factor
  • Consequence model
  • 5×5 risk matrix
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Damage-mechanism screening

Automatic screening of the credible mechanisms from materials and process conditions, to API 571.

  • API 571 catalogue
  • Material meets service
  • For engineering review
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Thickness monitoring

Import thickness, compute corrosion rate and remaining life, and drive the next inspection.

  • CML and TML
  • Corrosion rate
  • Remaining life
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RBI planning to API 580/581

Turn ranked risk into an inspection plan with interval, coverage and effectiveness.

  • Run-length interval
  • Coverage and technique
  • Effectiveness A–E
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Integrity operating windows

Keep degradation inside the limits the design assumed, to API 584.

  • Critical limits
  • Alerts on breach
  • Within design
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Fitness-for-service

Assess damaged equipment for continued service, to API 579, at levels 1 and 2.

  • Levels 1 and 2
  • Remaining strength
  • Stay or repair
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How it works

The Optimal APM lifecycle.

OptimalIntegrity Studio™ protects the pressure envelope, the loss-of-containment side of the same asset base.

01

Strategise

Define the objectives of the APM strategy.

02

Deploy

Transform strategy into systems that collect data and manage change.

03

Monitor

Use analytics to monitor performance in real time.

04

Optimise

Analyse the data to optimise performance continuously.

See how it works

Illustrative value

Size the opportunity.

Move the two levers within the confirmed Optimal ranges to see an illustrative annual value from avoided shutdowns and lower maintenance cost. The safety and environmental gain is the real prize. This is a conversation starter, not a quote.

£ millions
£ millions

Illustrative annual value

£0.0m
Availability uplift £0.0mMaintenance saving £0.0m

Illustrative only, based on confirmed Optimal client ranges applied to figures you enter. Not a guarantee of results.

Where do your losses really sit?

GARPI™ is the Optimal asset performance benchmark, an ISO 55001 and GFMAM-aligned view of asset management maturity across eight dimensions. See where you stand and where this app moves the needle first.

Take the GARPI™ benchmark

FAQ

Common questions

What does OptimalIntegrity Studio™ do?

It runs a risk-based inspection programme end to end: damage-mechanism screening, PoF and CoF to API 581, a risk-ranked inspection plan and fitness-for-service to API 579.

Which standards does it follow?

API 580 and 581 for RBI, API 571 for damage mechanisms, API 579 for fitness-for-service, and the API 510, 570 and 653 inspection codes.

Does RBI mean less inspection?

It means inspection aimed by risk: more on the items that carry it, less on those that do not. The high-risk items often get more attention, not less.

Do we need online sensors?

No. RBI runs on inspection and thickness data. Where OptimalTREND™ online monitoring covers a mechanism, it feeds in and sharpens the damage factor.

How does it fit the platform?

It is the integrity engine of the Optimal® ARaaS® platform, sharing the register and consequence data with OptimalAvailability Studio™ and publishing risk to the ARaaS® Dashboard.

Inspect where the risk really is.

Start a 14-day OptimalIntegrity Studio™ trial and rank your estate on a live risk matrix.

14-day trial · access issued by hand · no card required