OptimalOEE™Production performance

OEE and operational performance indicators (OPIs)

Production Performance Engineered.

OptimalOEE™ turns your existing line data into live operational performance indicators – OEE the flagship, with availability, performance, quality and the wider scorecard alongside – recalculated from source on every read and auditable to the raw reading. It reads true on a packaged line or a continuous process.

  • LiveRecalculated from source
  • 8Loss reasons tracked
  • 100%Auditable change
Filter 04 · Shift B
69.3%
Availability87.6
Performance83.0
Quality95.3
Good4,820
Reject240
Losses85m

Illustrative view. Real screenshots on a seeded demo plant in the build.

Built on the Optimal® ARaaS® platform

The value

What reliability engineering returns.

Ranges confirmed across Optimal client engagements. Where each result lands depends on your baseline and how hard the losses are worked.

+3–7%
Asset availability
−8–20%
Maintenance cost
+10–25%
Productivity
−5–10%
Spares inventory
+3–40%
HSE improvement

Confirmed Optimal client ranges, shown for context. Illustrative, not a performance guarantee.

What it does

OEE, and the operational scorecard around it.

OEE is the flagship. On continuous and batch assets the OPI scorecard – availability, throughput, yield and the reliability measures – reads truer, and OptimalOEE™ tracks it all from source, categorised and auditable.

Live OEE from source

Availability, performance and quality recomputed from the source tables on every read.

  • No spreadsheet re-keys
  • Shift-aware context
  • Cross-station roll-up
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Loss and stoppage analytics

Every stop categorised so the biggest losses surface first, with trend detection on the drift.

  • Pareto of losses
  • Stoppage timeline
  • Trend detection
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Auditable change control

Every correction attributed, timestamped and reversible – an audit trail fit for certification.

  • Full attribution
  • Reversible edits
  • Role-gated actions
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Shift, station and fleet

Read one station or roll the whole plant up, always in the right shift context.

  • Per-station detail
  • Shift boundaries
  • Plant roll-up
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Quality and MES

Quality losses sit next to availability and performance, so the full OEE picture is one read.

  • Reject tracking
  • Quality in context
  • MES-ready
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Alerts and the device layer

From the edge devices to the alert, every reading is traceable back to source.

  • Threshold alerts
  • Device health
  • Edge to audit trail
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How it works

The Optimal APM lifecycle.

OptimalOEE™ is where Monitor and Optimise become daily practice on the plant floor.

01

Strategise

Define the objectives of the APM strategy.

02

Deploy

Transform strategy into systems that collect data and manage change.

03

Monitor

Use analytics to monitor performance in real time.

04

Optimise

Analyse the data to optimise performance shift on shift.

See how it works

Illustrative value

Size the opportunity.

Move the two levers within the confirmed Optimal ranges to see an illustrative annual value. This is a conversation starter, not a quote.

£ millions
£ millions

Illustrative annual value

£0.0m
Productivity uplift £0.0mMaintenance saving £0.0m

Illustrative only, based on confirmed Optimal client ranges applied to figures you enter. Not a guarantee of results.

Where do your losses really sit?

GARPI™ is the Optimal asset performance benchmark, an ISO 55001 and GFMAM-aligned view of asset management maturity across eight dimensions. See where you stand and where OptimalOEE™ moves the needle first.

Take the GARPI™ benchmark

FAQ

Common questions

What does OptimalOEE™ measure?

Overall equipment effectiveness – availability, performance and quality – per station, per shift, rolled up across the plant.

Where does the data come from?

From your existing line data, sensors or historian. OptimalOEE™ recomputes OEE from source tables rather than storing a cached number.

Can we correct bad data?

Yes. Every correction is attributed, timestamped and reversible, so the audit trail stays intact and fit for certification.

How does it relate to the wider Optimal platform?

OptimalOEE™ is a node on the Optimal® ARaaS® platform, alongside OptimalTREND™, the Availability and Integrity studios, OptimalSPARES™ and the ARaaS® Dashboard.

How do trials work?

A 14-day trial on a seeded demo plant or your own data. Access is issued by hand after you request it – no card, no public sign-up.

See your losses before they cost a shift.

Start a 14-day OptimalOEE™ trial and see live OEE, categorised losses and a full audit trail on real plant data.

14-day trial · access issued by hand · no card required